Bread Crumbs Production Line

Complete Panko Bread Crumbs Production Line – Efficient and High-Quality Manufacturing Process

At Gspring Machinery, we provide an advanced Bread Crumbs Production Line designed for high-capacity, efficient, and high-quality bread crumbs manufacturing. Our comprehensive production line is engineered to handle every stage of the process, from flour feeding to the final packaging of the finished product. The entire system is optimized to ensure top-quality panko breadcrumbs, improve operational efficiency, and maintain a clean working environment.

1. Flour Feeding Station – Dust-Free Feeding System

The process starts at the flour feeding station, where a dust-free feeding system is employed. This system effectively reduces the amount of flour dust in the air, ensuring a cleaner and safer production environment. This dust-free operation not only helps improve workplace safety but also enhances the efficiency of the entire production process.

Key Benefits:

Clean and safe environment

Prevents air contamination

Meets industry safety standards

2. Flour Feeding Machine – Continuous Vacuum Conveying

The flour feeding system employs a vacuum conveyor, which efficiently conveys the flour from the material storage room to the dough mixer. The vacuum conveyor is designed to work seamlessly across walls, allowing flour to be transported directly to the workshop without the need for additional manual handling.

· Key Benefits:

o  Continuous flour supply

o  Efficient transport system

o  Reduces manual handling and minimizes waste

3. Dough Mixer – Y-Shaped Horizontal Mixer

Once the flour reaches the dough mixer, a horizontal Y-shaped mixer is used to combine flour with water and other ingredients to form dough. This horizontal mixer is designed to mix dough quickly and uniformly, which helps improve the consistency of the dough. After mixing, the dough is automatically transferred to the dough tank for further processing.

· Key Benefits:

o  Uniform mixing for dough consistency

o  Fast operation, reducing production time

o  Easy integration with other equipment

4. Dough Tank Lifter – Efficient Dough Handling

The dough tank lifter lifts the dough from the mixer and transfers it to the dough divider. This system is essential for gentle dough handling, ensuring that the dough maintains its structure while being moved to the next stage.

· Key Benefits:

o  Gentle transfer to maintain dough quality

o  Efficient lifting and positioning of dough

5. Dough Divider – Precise Portioning

The dough is divided into smaller, uniform portions by the dough divider. This ensures that the dough is evenly distributed for further processing, which is crucial for achieving consistent breadcrumb sizes in the final product.

· Key Benefits:

o  Precise dough portioning

o  Ensures consistency in final bread crumb sizes

6. Dough Rounder – Perfect Dough Forming

The dough portions are then passed to the dough rounder, where they are gently pressed to remove air and ensure a smooth texture. The dough rounder helps create the ideal dough texture for forming light, airy bread that is essential for producing high-quality panko breadcrumbs.

· Key Benefits:

o  Air removal for smooth dough texture

o  Enhances dough quality for panko production

7. Toast Moulder – Shaping the Dough into Bread

The toast moulder is used to shape the dough into bread by pressing and pulling it, preparing the dough for baking. The moulder helps form uniform loaves that are the foundation for producing high-quality bread crumbs.

· Key Benefits:

o  Uniform dough shaping

o  High-quality bread forming

8. Mould Cart – Fermentation Process

After shaping the dough, workers place the dough into mould carts, which are then pushed into the fermentation room. The fermentation process allows the dough to rise and develop the ideal texture for baking.

· Key Benefits:

o  Controlled fermentation for optimal dough texture

o  Easy handling with mould carts

9. Electrode Baking Oven – Baking the Bread

Once the dough has fermented, the bread is moved to the Electrode Baking Oven, where it is baked to perfection. The baking oven ensures even heat distribution, resulting in consistent, high-quality bread with the perfect texture for breadcrumb production.

· Key Benefits:

o  Even baking for consistent bread quality

o  High-temperature control for perfect bread

9. Electrode Baking Oven – Baking the Bread

Once the dough has fermented, the bread is moved to the Electrode Baking Oven, where it is baked to perfection. The baking oven ensures even heat distribution, resulting in consistent, high-quality bread with the perfect texture for breadcrumb production.

· Key Benefits:

o  Even baking for consistent bread quality

o  High-temperature control for perfect bread

10. Cooling and Storage – Refrigeration for Freshness

After baking, workers remove the bread from the mould cart and place it on bread shelves/racks for cooling. Once the bread is cooled, it is stored in a refrigerator to maintain its freshness before moving to the grinding stage.

· Key Benefits:

o  Proper cooling for high-quality bread

o  Efficient storage in refrigeration

11. Bread Crumbs Grinder – Grinding into Desired Size

The cooled bread is then sent to the bread crumbs grinder/pulverizer, where it is ground into fine or coarse breadcrumbs, depending on the required size. The grinding process ensures the panko breadcrumbs meet the desired texture and consistency.

· Key Benefits:

o  Consistent particle size for breadcrumbs

o  High-quality grinding for uniform crumbs

12. Fluid-Bed Dryer – Efficient Drying

After grinding, the wet breadcrumbs are placed into a fluid-bed dryer, where they are evenly dried. The fluid-bed dryer circulates hot air around each piece of bread crumb, increasing drying efficiency by 30-50% compared to traditional heat-conduction dryers.

· Key Benefits:

o  Even drying for uniform breadcrumbs

o  High drying efficiency

13. Sifting and Metal Detection – Final Quality Check

Finally, the dried breadcrumbs are passed through a vibration sifter to separate any irregular sizes, and then through a metal detector to ensure product safety before packaging. The breadcrumbs are then ready for final packaging.

· Key Benefits:

o  Size separation for uniform breadcrumbs

o  Metal detection for food safety

Welcome to visit our catalog for bread crumbs production line for whole process system.

Above all is the detailed introduction for Fermented/Panko Bread Crumbs Production Line Process, meanwhile, welcome to click the working video on Youtube.

https://youtube.com/shorts/LM_B6BGVEAo?feature=share

Any further information required, pls email grace@chinagpsring.com.